PCB reverse engineering
How to Copy a Printed Circuit Board
Nowadays, there exist numerous specialized companies focusing on the replication of intricate PCBs. It is also possible for individuals to replicate uncomplicated circuit boards by following certain steps and employing specific equipment. To perform PCB copying, the following tools are required: computers, AUTOCAD software, scanners, and PORTEL99.
- Begin by placing the desired board into the scanner and carefully adjusting the scanner’s contrast and brightness settings to ensure optimal results.
- Utilize AUTOCAD software to create a file. From the insert menu, select “raster image” and choose the preferred image to be used. This action will prompt the insertion image box to appear.
- After inserting the image, create a protective frame to encompass the PCB border. Ensure the object lock point is utilized when drawing the border.
- Proceed to draw the component packages and their respective shapes. While drawing the component packages, keep track of the total count used on the board. Each package must be individually drawn and will later be transferred to PORTEL99 for further processing.
- After opening PORTEL99, generate a new PCB file and select “import CAD file” from the PROTEL 99 PCB editor’s menu. Insert the CAD file into the newly created file. Once imported, the PORTEL99 editor will display a graphical representation of the component packages.
- Create another PCB component editor. Then, choose a component from the PORTEL99 editor and insert a duplicate copy into the component editor.
- Once all component packages are completed, transfer them to the PROTEL 99 editor and export them to a CAD file.
- Open the CAD file and import the previously imported PCB image CAD file. Now, copy the component packages to the CAD along with the PCB image.
- Proceed to add vias and pads. Measure the outer and inner dimensions of the pads in the CAD file and determine the dimensions of the ring. Ensure that the pads are placed accurately according to their sizes. Polygon pads and square pads cannot be positioned, but the filling method can be utilized instead.
- Draw the traces using the aggregate line feature. Select the aggregate line from the drawing menu and begin drawing the traces.
- Finally, add the silkscreen. In the case of an irregular silkscreen, employ the polymer line.
Performing a PCB copy requires utmost attention and care to ensure accurate replication. Experienced PCB clone services typically handle this process. Each step involved in PCB replication must be executed diligently.
In conclusion, the electronic industry is currently advancing rapidly, characterized by frequent innovations. The significance of PCB clones should never be underestimated. As new market innovations emerge, electronic manufacturers consistently seek to modify their PCB designs.
1. Take sample photos, send to pm@hyudacn.com；
2.Our engineer will give rough price, if have the program pls tell us or take clear photos of ICs；
3.Price Ok, Send sample to us (prefer 2 sample if have ) , after get the sample , we will give exact quotation to you ( some ICs have program need crack ,we will separate to quote )；
4. Payment , Then start to copy；
5. finish copy , we will send Gerber files , schematic diagram, Bom List ( if have )
So now , Copy job is completed , then we will start to manufacturing the board for you .
PCB clone is also referred to as PCB duplication or PCB copy. PCB clone is a reversely researching technology that makes use of existing PCB boards and makes a duplicate of it. It is an aspect of PCB reverse engineering.
Reverse engineering is applicable in hardware engineering. It plays a vital role in human DNA mapping and the development of computer software. When cloning a PCB, you duplicate the exact design of the circuit board. The major aim of PCB clones is to copy and replace obsolete PCBs.
In PCB cloning, there are two major things that need to be done; making the Bill of Material (BOM) and copying the schematics. A PCB clone board utilizes several research techniques to get a PCB design circuit for a great excellent electronic device. It also uses a BOM and a circuit schematic.
The concept of PCB clone is rarely understood. The development of electronic devices keeps changing every day, and several electronics get an upgrade at least once a year. Many engineers have realized that using R&D approaches won’t meet the advancement of electronic product replacement. Due to this, reverse engineering has become a fast approach to adopt in the industry.
PCB clone is a cost-effective option to re-design a board. It helps to extend the lifespan of devices and systems when parts become outdated. The amazing thing about PCB clones is that you can copy the existing design based on your requirements.
PCB clone service allows you to make a replica of the exact copy of the electronic circuit board. PCB copy isn’t a difficult thing to do. If the right circuit features a good controller, cloning should be the last solution to consider.
PCB clone service helps you to produce more printed circuit boards without the need to design them from scratch. Today’s electronics depend on PCB clone services. More electronics producers are considering PCB copy as a cost-effective alternative.
Send Us a photo of your electronic circuit board that you want to copy, We can assess the PCB Copying for you.When We get the photos we can give rough quotation to you , after we get the sample we can give exact quote for you
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